Simulated workplaceCAQA Apex Manufacturing is a fictional business created by CAQA for training and assessment. It is not a real company and no person, client or record here is real.About this simulation
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Simulated workplace
Scenario · Blending and Packing Plant

Prepare, blend and pack batch B26-4430

You are a process operator on the afternoon shift in the Blending and Packing Plant.

Entry3 to 4 hours8 tasks
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The situation

What has happened

Afternoon shift starts at 2:00 pm and the schedule shows batch B26-4430 of Apex Flex tile adhesive, 1,800 bags, following a private label product on blender 1. The changeover checklist for the previous product has not yet been signed. The packer dust extraction filter bags were replaced this morning and the gauge needs to be checked. Kieran Bosworth is supervising but is also covering the bulk bag station, so you will run the batch yourself. Mei-Lin Chau is in the laboratory until 6:00 pm. The recipe register shows recipe version 6 for Apex Flex, and the sand lot on the hopper is SL-2263.

Your brief. Complete the changeover, prepare and blend the batch to the current recipe, take the sample, obtain release, pack 1,800 bags with pack weight checks within tolerance, and complete the batch record and batch log so that the batch is fully traceable and any deviation is recorded and reported.
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Tasks

Deliverables

  • Signed changeover checklist
  • Completed batch record with lot numbers, times and pack weight checks
  • Batch and production log entry with final status
  • Short deviation note or a statement that no deviation occurred

Documents to use

Systems to use

Batch and Production Log

Records every blending batch and precast pour with recipe, quantities, times, operator and release status.

Quality Test and Nonconformance Register

Holds test results for raw materials, batches and precast elements and the nonconformance reports raised against them.

For trainers and assessors

Units of competency

Current on training.gov.au for the Manufacturing Training Package as at 10 September 2026.

MSMPMC304Prepare for production
MSMPMC302Operate equipment to blend/mix materials
MSMSUP204Pack products or materials
MSMOPS101Make measurements
MSMWHS200Work safely

Qualifications

MSM20116Certificate II in Process Manufacturing
MSM30116Certificate III in Process Manufacturing
Assessor notes

What to look for

Evidence guide

Look for the changeover checklist signed before loading, lot numbers recorded at the time of loading rather than at the end, the full blend time observed, the sample taken correctly and release obtained before packing. Pack weight checks must be recorded at the correct frequency and any low result must show the packer stopped and adjusted. The batch record must be complete and the batch log entry must match it.

The student's evidence summary lists every record they created or changed in the systems named above, their notes and the tasks they ticked. Verify it against the deliverables and your own assessment tool.