Simulated workplaceCAQA Apex Manufacturing is a fictional business created by CAQA for training and assessment. It is not a real company and no person, client or record here is real.About this simulation
MSMCAQA ApexSimulated workplace
Simulated workplace
Department

Blending and Packing Plant

Runs the Yatala grinding, blending and packing operation on three shifts, turning raw materials into finished bagged and bulk products that match the recipe, the specification and the production schedule while keeping dust exposure and plant downtime under control.

Production Manager, Blending42 staff
Home/Departments/Blending and Packing Plant
Responsibilities

What the team is accountable for

  • Prepare, weigh and load raw materials to the batch recipe
  • Operate the hammer mill, ribbon blenders, packer and palletiser
  • Complete batch records and pack weight checks every shift
  • Carry out changeovers and cleaning between products
  • Report hazards, incidents and equipment faults on the day
Performance measures

How we know it is working

97.8 percent
Right first time batches
4,300
Bags per shift
3.2 percent
Unplanned downtime
People

Who works here

DO

Darren Okafor

Production Manager, Blending

Darren runs the three-shift blending and packing operation at Yatala and has been with Apex for eleven years, starting as a packer operator.

KB

Kieran Bosworth

Shift Supervisor, Blending

Kieran supervises the afternoon shift at Yatala, signs off batch records and runs the daily toolbox talk, and has been with Apex for eight years.